Simplify Multipass Welding Programming with Beacon Multipass
Post by
Kyanne Peek
July 22, 2025
July 22, 2025
Why Multipass Welding Programming Has Remained a Challenge
“Show me how it actually works.” This is the first reaction from welders and engineers when they see Beacon Multipass in action. Despite decades of robotic multipass welding, programming remains complex and error-prone — until now.
The Pain Points of Traditional Multipass Welding Programming
Traditional multipass welding programming involves manual teaching of each pass, hand calculations for offsets, managing multiple weld programs and parameters, and building fragile sequencing logic. This leads to slow setups, frequent errors, and costly rework.
How Beacon Multipass Simplifies Multipass Welding Programming
Beacon Multipass keeps your welding expertise front and center while dramatically simplifying execution. Instead of juggling disconnected programs and manual math, Beacon provides a unified workflow that organizes teaching, offsets, sequencing, and parameter assignment seamlessly.
Side-by-Side Comparison:
Traditional Approach vs. Beacon Multipass Programming
| Step | Traditional Approach | Beacon Approach |
|---|---|---|
| Root Pass Setup | Manual teaching and recording | Same process with accurate capture |
| Additional Passes | Program and calculate offsets by hand | Convert root pass to multipass with one click |
| Offset Entry | Manual, math-heavy entry | Visual table or teach-in method with automatic calculation |
| Parameter Assignment | Multiple libraries per pass | Single interface to assign and adjust parameters |
| Sequencing | Multiple separate programs | Unified, editable sequence flow |
| Interpass Logic | Complex custom programming | Easy drop-in cooling/wait/move actions |
| Editing | Time-consuming reprogramming | Instant editing mid-sequence |
| Mid-Sequence Starts | Often unavailable | Built-in “Start Here” functionality |
| Knowledge Sharing | Trapped in legacy formats | Organized workflow for team collaboration |
Designed for Welders and Programmers: Teach, Adjust, Run, Repeat
Beacon Multipass streamlines the workflow so your team can focus on quality and speed. You teach the passes, assign weld parameters, and run the sequence — with no scripting or spreadsheets required.
Benefits for Your Team
-
Reduce repetitive programming tasks
-
Edit passes quickly without full rework
-
Enable faster onboarding and cross-training
-
Share best practices effortlessly
Production Advantages: Faster Changeovers and Improved Quality
-
Minimize downtime with rapid job setup
-
Lower defect rates through precise programming
-
Optimize weld quality with smarter heat management
-
Maintain consistent workflows across shifts
Compliance and Quality Control Made Easy
Beacon supports Welding Procedure Specifications (WPS) and includes pass-specific parameters, cooling times, and inspection steps — all fully documented for traceability and audit readiness.
Final Thoughts: Empower Your Team with Beacon Multipass
Beacon Multipass doesn’t replace your expertise — it amplifies it by simplifying complex programming tasks. By reducing friction and error, Beacon helps your team weld faster, smarter, and with confidence.
Ready to simplify your next multipass welding job? Contact us to see Beacon Multipass in action and give your team the tools they deserve.
.svg "Vector (2)")